UK: Saxlund Group will present a number of case studies covering its experiences supplying alternative fuels and bulk handling systems for cement plants in Europe at the upcoming Global CemFuels Conference taking place in Berlin. Its references include a complete end-to-end solution for one of the UK’s largest cement kilns, incorporating the reception, storage, transportation, screening, weighing and pneumatic injection of solid recovered fuel (SRF). Other project experience includes secondary fuel-handling solutions for CBR Cement in Belgium, plus a refuse-derived fuel (RDF) facility for LafargeHolcim at the company’s plant in Höver, Germany. The company will also be explaining some of the issues encountered when handling modern alternative fuels and how to ensure full plant availability with minimal downtime.

The company will also be explaining its design approach for minimising storage and transfer issues for what can be sticky and challenging materials, including SRF, RDF and other biomass fuels. A key focus will be on activated silo discharge solutions and conveying equipment with an emphasis on ‘First in, first out’ design principles to minimise compaction and material conglomeration. Key technologies covered will include the company’s leading Push Floor and Sliding Frame solutions, bucket elevators and enclosed chain conveyors, plus integrated screening, weighing and dosing solutions.

India: The government of Trichy in Tamil Nadu has signed a deal with IL&FS Environmental Infrastructure & Services to supply refuse-derived fuel (RDF) to UltraCement’s plant at Ariyalur. The waste processor will supply 12,000t/yr of fuel to the cement plant over two years until the end of January 2020, according to the Times of India. The deal will also create up to 45 jobs.

US: RePower South (RPS) has started building the Berkeley County Recycling and Recovery Facility, a mixed waste processing plant. The turnkey recovery system will be provided by Bulk Handling Systems (BHS) under an engineering procurement and construction (EPC) agreement with Barnhill Contracting Company. When production begins in early 2019, the Moncks Corner, South Carolina plant will process 50t/hr of mixed waste sourced from Berkeley County to recover recycled commodities and a fuel feedstock.

The plant will use a BHS FiberPure system, consisting of BHS screens, NRT optical sorters and Max-AI autonomous quality control units to remove unwanted fractions to produce an end product with minimal manual sorting. Non-recyclable fibres and plastics destined for fuel will undergo further filtering by NRT SpydIR optical sorters equipped with MetalDirector options to remove unwanted contaminants. Max-AI AQCs are also utilised in each sorting position on the container line. In total, the system will use seven NRT optical sorters and nine Max-AI AQCs. In addition, Loesche Energy Systems will provide a Loesche RocketMill for size reduction. The system will also features two Kadant PAAL balers.

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