Global CemFuels News

Poland: Figures from the Polish Cement Producers’ Association (SPC) have shown a 30% reduction in specific CO2 emissions over the 30-year period from 31 December 2019 to the projected figure for 31 December 2019 due to the co-processing of alternative fuels (AFs) by cement producers in the country. It estimated a total cost of investments of Euro2.34bn but said that further developments would be slowed in the absence of governmental action to raise electricity and emissions costs for more pollutant competitors.

Lafarge Poland leads the pack in terms of AF substitution, meeting 75% of its fuel needs (0.4Mt/yr) with prepared unrecyclable refuse-derived fuel (RDF). The company says it will increase this figure to 0.5Mt/yr in 2022. Speaking of the planned 25% increase, Lafarge Poland president Xavuer Guesnu said “Concrete and cement products need not be a problem, but rather a solution to contemporary challenges both urban and climatic.” The LafargeHolcim subsidiary operates a 0.2Mt/yr RDF processing plant at its 2.0Mt/yr integrated Kujawy w Blelawach cement plant.

Kenya: 58% LafargeHolcim subsidiary Bamburi Cement has set out an ambitious alternative fuel plan. In a statement, it said that it would aim to use 30% biomass-derived fuel in cement kilns at its 1.1Mt/yr integrated Mombasa plant. The figure currently stands at 12%. Municipal waste and tyres were among other fuel sources targeted for substitution. In a first step towards achieving this, Bamburi Cement has signed a supply agreement with the Port of Mombasa for confiscated cargoes.

Since 26 September 2019, Bamburi has received waste fuel oil from Shell petrol stations across Kenya via its subsidiary Geocycle at a rate of 240t/yr. In co-processing the oil, Bamburi is helping dispose of some of the 60,000t of waste petroleum produced in Kenya annually. Afrik21 has reported that, with an expenditure of US$5.8m in 2018, alternative fuel substitution is an attempt by the company to reduce untenable operating costs, notably including electricity costs of US$87/MWh. “Bamburi is looking at more partnerships for the disposal of various types of waste as we work to contribute to environmental conservation as part of our sustainability ambitions,” said Bamburi Cement managing director Seddiq Hassani.

Italy: Geminor began exporting refuse-derived fuel (RDF) by freight train from its RDF-processing plant in Naples to Aalborg Portland Cement’s 2.1Mt/yr Rørdal integrated cement plant in October 2019. Geminor Germany and Italy Country Manager Andreas Hefler stated that the conveyance of 10,000t/yr of RDF in trainloads of 400t, though not significantly time-saving, represented an efficient and sustainable alternative to shipping and trailers. “We hope that others in the waste industry follow suit in transporting by electric train,” said Hefler.

Germany: Vecoplan will present the Vecoplan Infinity (VIZ), a universal material primary shredder specialised in shredding plastics with flexible cutting geometry, at K 2019, the plastics and rubber industry fair, in Düsseldorf. The VIZ is capable of shredding a range of plastic materials for further processing into refuse-derived fuel (RDF) for cement plants.

UK: Waste processing specialist Re-Gen Waste has invested Euro5.78m in expanding its 80,000t/yr capacity refuse-derived fuel (RDF) processing plant on the Carnbane industrial estate in County Down. Irish News has reported that the expansion will create 30 new positions when the facility, which processes municipal solid and unrecyclable household waste into substitute fuel for cement kilns, becomes fully functional in November 2019. Managing director Joseph Doherty emphasised the importance of the project in bringing the UK closer to the responsible treatment of its 27Mt/yr mixed domestic refuse output “as a resource with a home in our economy.”