Global CemFuels News

Nigeria: Dangote Cement plans to raise its alternative fuel (AF) substitution rate across its Nigerian operations to 25%. The Punch newspaper has reported that the producer consumed 34,800t of AF during the first half of 2023.

Obajana cement plant head of sustainability Eseosa Ighile said “We are working towards installing AF feeding systems in all our operation lines by 2024.”

India: Heidelberg Materials subsidiary Zuari Cement has commissioned a 20t/hr alternative fuel (AF) production line at its 7.1Mt/yr Yerraguntla cement plant. The line includes an UNTHA XR3000C shredder. This will support continuous operations and turn waste to AF in a single step, according to Zuari Cement.

HeidelbergCement India technical director Vimal Jain said “We are passionate about driving environmental progress throughout our business, and the use of AF is one way to do that. But this waste-to-energy feedstock comes at a cost, which is why co-processing makes so much sense. When designing this plant, we needed to ensure versatility to allow for changing market conditions, and an investment in technology that makes commercial sense and is built to last.”

Saudi Arabia: City Cement has announced that its waste management subsidiary Green Solutions for Environmental Services (GSES) has launched a new company to produce alternative fuel (AF) for local and overseas markets. The company is a joint venture in which GSES holds a 29% stake, with the majority stake held by Public Investment Fund subsidiary Tadweer Environmental Services. The joint venture has US$1.8m-worth of capital.

Mexico: Cemex Mexico subsitituted 36% of it cement fuel with alternative fuel (AF) in 2022. This exceeds the Mexican cement industry’s target for 2030, of 32%. Mexico Business News has reported that the producer used 1.05Mt of AF across its operations. This reduced its CO₂ emissions by 1.8Mt, and prevented 850,000t of methane emissions from being generated in landfill. Cemex Mexico’s Huichapan cement plant in Hidalgo set the company record for the year, with 207,000t of AF co-processed in its cement production. It produced 3.2Mt of cement for the Bajio, Central, Central-North, Laguna and Southeast Mexico markets.

Sustainability Manager Carlos Medina said "Last year’s results motivate us to intensify our efforts and uphold good practices that benefit communities and the environment. We will keep promoting environmentally friendly solutions in all our operations, as we are convinced that all social actors must collaborate to lay the foundations for a better future."

Mexico: Geocycle Mexico aims to process 1Mt of industrial and urban waste into alternative fuel (AF) for use in Holcim Mexico's cement plants in 2023. The El Economista newspaper has reported that the company processed 600,000t-worth of waste in 2022. Geocycle Mexico says that it has helped to raise Holcim Mexico's AF substitution rate to 25%.

The supplier said "Latin America is the region that recycles the least in the world. According to the World Bank, less than 5% of the real capacity we have is recovered. That is why, for 30 years, we have sought to solve this problem by integrating waste into Holcim's production process."