India: The Chhattisgarh Environment Conservation Board has granted permission for the Ramki Group to build the first waste processing plant in Raipur. The project will have a budget of US$17m, according to the Times of India newspaper. Refuse-derived fuel (RDF) from the unit will be supplied to local cement companies. The unit will produce fertiliser for farmers as well. Ramki Group also plans to build a waste-to-energy plant at the site and the state government is considering a proposal.
Holcim Süddeutschland to co-process glass waste at Dotternhausen cement plant
Germany: Holcim Süddeutschland plans to co-process glass waste at the Dotternhausen cement plant. It has submitted an application to the local government to store 625t of glass waste at the site, according to the Zollern-Alb-Kurier newspaper. The glass waste will be used as a substitute for clay in the production process and it is proposed to be used at a rate no greater than 0.7t/hr. The plant will receive glass waste with a thickness no more than 3mm that cannot be recycled for glass production. The waste will be sourced from a processing plant in Bad Wurzach.
NextFuel to be launched at United Nations Climate Change Conference
Poland: Sweden’s NextFuel AB plans to launch NextFuel, a briquette fuel made from elephant grass, at the 24th Conference of the Parties to the United Nations Framework Convention on Climate Change (COP24) taking place in Katowice. The company says that its product is cheaper than and oil and coal in most markets and could be used to replace some or all of the coal normally used by a cement plant, coal plant or a steel plant. Its first operational plant is based in Austria.
The first NextFuel project is expected to reduce the CO2 footprint of a cement factory in East Africa by 105% compared to the coal it is using at present. The cement plant also expects to cut its energy costs in half by using NextFuel instead of coal imported from South Africa. It will be able to grow Elephant Grass, the source of the fuel, next to the plant to reduce its fuel transportation costs.
Elephant Grass is a perennial tropical plant that can produce several crops in a year. Once the grass has been harvested, NextFuel says its technology requires ‘very little’ energy to produce a briquette. The company asserts that due to a quick carbon cycle and the storage of carbon, less CO2 is released into the atmosphere when the fuel is burned than was captured from the atmosphere a few months earlier when the grass was growing. NextFuel says that annually the carbon cycle becomes negative.
After the grass is harvested, it is dried and fed into a patented reactor. This is a rotary drum, indirectly heated and operated with a low oxygen atmosphere. While inside that drum, volatile elements are separated from the grass, and the physical properties together with the energy content are transformed in less than 30 minutes. The reactor also drives out the off-gases from the grass. They are used as surplus energy to produce heat or electricity to power the facility. After the reactor is finished, the fuel is densified and turned into briquettes that are cooled. These briquettes are ready to use directly as a CO2 negative fossil fuel substitute both in industrial and electricity production.
NextFuel plans to scale by licensing its technology to companies all around the world.
Cement Manufacturers Association looking at biomass
India: The Cement Manufacturers Association (CMA) is considering using agricultural biomass as an alternative fuel. It says it is willing to offer support to different state governments to help find a way of delivering biomass directly from fields to cement producers, according to the Times of India newspaper. The CMA says it is offering a solution to the dust pollution caused by crop burning. However, the industry needs to resolves problems with transportation and seasonality. The CMA hopes to contact local governments and organisations to find a solution to these issues in 2019.