Global CemFuels News

Philippines: According to the Philippine Daily Inquirer, on 24 June 2015 the Pasig City government brought online what it described as, 'The country's largest facility for turning rubbish into fuel, capable of processing 600t/day of trash.'

The plant, which is Pasig City's joint project with the IPM Construction & Development Corp (IPM) and the Metro Manila Development Authority (MMDA), can process almost all of the city's daily waste production into refuse-derived fuel (RDF). Pasig City mayor Maribel Eusebio said that the plant would produce fuel pellets from the waste, which would then be supplied as an alternative fuel to cement plants. The RDF is majority-owned by Basic Environmental Systems & Technologies (BEST), a subsidiary of publicly-listed Minerales Industrias Corp, as well as France-based Lafarge Industrial Ecology International.

The plant mechanically segregates waste, selecting garbage with high thermal value that will be shredded, made into pellets and wrapped into bales. The plant is expected to convert 25 – 35% of the processed waste into alternative fuel for cement kilns. "The plant addresses serious concerns on increasing municipal solid waste and disposal," said Eusebio. "The RDF plant also complies with the waste diversion requirement of Republic Act No 9003 or Ecological Solid Waste Management Act of 2000. It also addresses climate change issues associated with how municipal wastes are managed."

The use of RDF in lieu of coal addresses the twin issues of solid waste management and climate change. "This is the largest RDF plant in the Philippines to date," said Isabelita P Mercado, president of IPM, which operates and manages the plant. "This is also a pioneering endeavour to save the environment by reducing our dependence on fossil fuel."

India: According to the Economic Times, the waste from city kitchens will soon be recycled into refuse-derived fuel (RDF) at waste processing plants in Kalaburagi City, Karnataka. The RDF from the 10 upcoming waste processing plants in Kalaburagi will be given to cement companies for use as fuel and the biodegradable waste will be used as manure by farmers.

The joint initiative taken up by the Karnataka State Pollution Control Board (KSPCB) and Karnataka Urban Infrastructure Development & Finance Corporation (KUIDFC) has had agreements with cement manufacturers such as ACC, Vicat Sagar and UltraTech in Kalaburagi.

"Plastic-like material is a good alternative for fossil fuel as it can replace up to 20% of fossil fuel in terms of energy," said KSPCB chairman Vaman Acharya. The pact is yet to be signed and talks between the stakeholders is in the final stages. Transport costs for the RDF are estimated to be less than US$0.016/kg.

The idea to use RDF instead of fossil fuel in Kalaburagi cement plants was first conceived by Hasiru Dala, a Bengaluru-based non profit organisation working on waste management. It has provided 100t of combustible waste to Zuari Cements' plant in Andhra Pradesh in the past two months. Nalini Shekar, founder of Hasiru Dala, said that the material was not sold to the cement plant for a price, but Zuari paid for packaging and transportation. Households have been asked to segregate waste and hand it to BBMP garbage collectors to make the process easier.

UK: Jacqueline O'Donovan, managing director of London's waste management company O'Donovan Waste Disposal, has won the prestigious Institute of Directors' (IoD) London and South East Family Business Director of the Year award. O'Donovan was recognised for being a leader in her field and setting the benchmark in terms of best practice across both logistics and waste operations.

"I'm so honoured to have been recognised as Family Business Director of the Year by the IoD. It's one of the most prestigious accolades to achieve at a personal level in business. I'm thrilled that my commitment and passion for improving standards, safety and training has not only filtered across our team but the industry as a whole," said O'Donovan.

O'Donovan Waste Disposal is focused on handling the construction and demolition waste produced across London and the South East. Established in 1959 by her late father Joe, Jacqueline joined the family business at the age of 17 and took the managing director role at 19. She has grown the business to turn over Euro19.1m/yr and has been recognised as an exemplar for best practice by Transport for London and London Mayor Boris Johnson.

Following this award win, Jacqueline will now represent the London and South East region at the national ceremony later in 2015.

Paraguay: Industria Nacional del Cemento (INC) is looking to diversify its fuels mixture to include other types of oils and possibly biofuels. The company has signed an agreement with the engineering faculty at Asuncion National University (FIUNA) to certify the use of biofuels. INC's president Jorge Mendez believes that, from 2016, INC may start using a variety of fuels, following a US$50m investment in its furnace. This could save US$22m/yr, but it will not necessarily mean that biofuel will be used.

India: Bangalore's first refuse-derived fuel (RDF) processing plants are expected to be operational by the end of June 2015. Production will start at low levels before rising to meeting full production capacity. Local government body, the Bruhat Bangalore Mahanagara Palike (BBMP), is building two units at Kannahalli and Seegehalli, which will have the capacity to segregate and generate 140t/day of RDF, according to local media.

"We have already roped in four cement manufacturers. There is a lot of demand for RDF and when manufacture starts, we can be assured of consumption," said Karnataka State Pollution Control Board (KSPCB) Chairman Vaman Acharya. Bangalore has the potential to generate more than 500t/day of RDF.

It is planned for the RDF produced in Bangalore to be used by cement plants in Kalaburagi district in the north of Karnataka state. However this may more than double the price of the RDF due to transportation costs.