Displaying items by tag: Holcim

Philippines: Holcim Philippines says that it has successfully processed its millionth tonne of waste into alternative fuel (AF) for use in its cement production. BusinessWorld News has reported that the cement producer reached this circular economy milestone in partnership with 35 different municipal authorities.

Holcim Philippines CEO Horia-Ciprian Adrian said "Our success in reusing discarded materials is further reducing our consumption of natural resources and carbon footprint. This also enables us to help industries and communities achieve their zero waste objectives."

Philippines: Holcim Philippines has signed a deal to receive 6.5t/yr of shredded waste from Bunawan municipality’s Panacan barangay for co-processing as alternative fuel (AF) in its cement production. SeeNews has reported that Holcim’s waste management subsidiary GeoCycle will process the AF. The partners aim to increase the volume of deliveries in future.

Davao cement plant manager Sam Manlosa said, “We are proud to provide our host barangay Panacan a sustainable waste management solution and thankful for their trust. We hope this partnership will further expand to other communities and the entire city of Davao so we can be a stronger partner in its sustainable progress.”

Panacan is the 28th community throughout the Philippines to enter into a waste management partnership with Holcim Philippines, and its 18th new partner in 2022. In August 2022, the company secured deliveries of waste collected in Bulacan province’s Binangonan, Cainta and Taytay municipalities in Rizal province for co-processing at its Bulacan cement plant.

Czech Republic: Lafarge Cement says that it has achieved an alternative fuel (AF) thermal substitution rate of 95% at its Čížkovice cement plant. The plant's fuel mix includes contaminant fractions from local plastic recycling. As a result of the move, the plant no longer uses any natural gas in its cement production.

In 2022 as a whole, the producer plans to increase its share of reduced-CO₂ cement sales, increase construction waste recycling in its products and reduce its cement's water consumption.

Switzerland: Switzerland-based ABB is launching the ProKiln inlet gas sampling system to help cement producers reduce the volatility associated with using higher levels of alternative fuels (AF) and allow kilns to run for longer. The product offers probe cleaning with increased mechanical strength, which includes a dual probe retraction system to ensure no sampling interruption.

The supplier says that its product uses an extractive filter in the tip of the probe which separates sample gas from the dust load to reduce problems faced with scaling of material when gathering data. It also uses two air blasters to clean the tip to maintain a sample path for analysis. A three-dimensional printed stainless steel nozzle is intended to ensure that no blockages at the tip of the probe occur and the system is mounted on a buggy running on a retractor which carries the probe in and out of the kiln allowing it to be cleaned automatically. Measuring 3m long, the gas probe is water cooled with an extractive filter placed at the sample and flow is maintained by the blasters. A cooling system also provides recirculating water for temperature control.

The ProKiln has been tested for six months at Holcim’s Lägerdorf site in Germany, a cement plant that has an AF substitution rate of over 80%.

Argentina: Holcim Argentina achieved 8.4% alternative fuel (AF) substitution in its cement production in its cement production in 2021. That year, it reduced its CO₂ emissions per tonne of cementitious material by 4.2% compared to 2017, to 505kg/t from 527kg/t.

Waste management partner Geocycle processed 140,000t of waste in 2021, up by 20% from 2020 levels. This included 4000t of waste tyres, which alone eliminated 2300t of CO₂ emissions. Geocycle inaugurated Argentina’s first municipal solid waste (MSW) classification facility in Córdoba in November 2021.

Austria: Lafarge Zementwerke used alternative fuel (AF) in 96% of the fuel mix at its Retznei, Styria, cement plant throughout 2021. CEO Berthold Kren congratulated the plant’s team on its ‘outstanding performance’ in phasing out fossil fuels. Kren added that the plant has also led the way in construction waste recycling.

India: ACC and Ambuja Cements have together installed a Geocycle Bubble Barrier plastic waste separator in Bhakra Beas Management Board Lake at Sunder Nagar, Himachal Pradesh. The installation will collect the waste for use as refuse-derived fuel at ACC’s Gagal cement plant in the state.

The Holcim India subsidiaries’ first such installation, on the Mantola Canal in Uttar Pradesh, has collected 500t of plastic waste since its commissioning in April 2021, and is targetting a total of 2400t in 2022.

Holcim India CEO and managing director Neeraj Akhoury said "We are committed to building a sustainable future by adopting clean and green technologies. Our efforts and expertise in co-processing has created a unique solution to sustainable disposal of the marine plastic waste that creates pollution. This initiative will also contribute towards promoting circular economy. Taking this mission ahead, we will continue our efforts to implement this innovative technology across the country."

US: Lafarge North America has reported that its Paulding, Ohio, plant achieved 99% alternative fuel (AF) substitution in its cement production, up from 95% in past years. The operator said that the fuel change saved 205,000t of CO₂ emissions in 2021.

Philippines: Holcim Philippines says that its waste management partner Geocycle processed 200,000t of biomass and industrial and municipal waste into alternative fuels (AF) and raw materials for use in its cement production in 2021.Global Cement previously reported that Holcim Philippines co-processed 100,000t of AF in 2020. The company is targeting 70% AF substitution in all of its cement production.

Poland: Lafarge Poland has laid the foundation stone for the Euro100m new kiln line at its Małogoszcz cement plant. The replacement of the three existing kilns and installation of an alternative fuel (AF) line aims to reduce the plant’s CO₂ emissions by 20% and its energy consumption by 33%. The company, a subsidiary of Switzerland-based Holcim, aims to make the cement plant into one of the EU’s most modern. China National Building Material (CNBM) subsidiary Nanjing Kisen International Engineering will carry out the work, which is scheduled for completion in early 2023.

Project director Krzysztof Byczyński said “One of the three kilns has already been demolished and in its place a new kiln will be built with the necessary installations. Preparatory works for the construction of a new kiln are currently underway.”