Displaying items by tag: Upgrade

Germany: Australia-based FCT Combustion has successfully delivered a new Turbu-Flex burner to replace the existing burner at HeidelbergCement’s Hanover, Lower Saxony, cement plant. FCT Combustion will also supply burner accessories and add-ons, an igniter, a flame sensor, fans, blowers and spare parts. The project aims to improve combustion control and maximise alternative fuel (AF) use in the plant’s cement production.

India: HeidelbergCement India has commissioned an alternative fuel (AF) receiving, storage and feeding system at its Narsingarh clinker plant in Madhya Pradesh. United News of India has reported the company’s investment in the facility’s construction as US$2.16m. It says that it will give the Narsingarh plant an AF substitution rate of 5%, reducing its carbon footprint by 42,000t/yr. The company plans to raise its substitution rate to over 10% ‘in the coming years.’

Peru: FLSmidth has secured a contract for the supply of a new pyro line for Cementos Pacasmayo’s Pacasmayo cement plant near Lima. The new line will give the plant an additional production capacity of 0.6Mt/yr. The supplier says that it plans to install a Cross-Bar cooler, low-NOx calciner, Jetflex burner, equipment for dosing and feeding and process automation. FLSmidth says that the upgrade will reduce the plant’s energy consumption and open new opportunities for the use of alternative fuel (AF).

FLSmidth’s head of projects and upgrades and senior vice president Anders Josefsen said “We are very excited to work with Cementos Pacasmayo on this project – not only on growing the business, but doing it in a sustainable way. The new line will be equipped with a state-of-the-art pyro system including several of our MissionZero solutions. With this, Pacasmayo makes a significant investment in future-proofing its production.” He added “The Pacasmayo project is a prime example of our capabilities within process design: ensuring the integration to an existing plant, while also demonstrating our ability to deliver equipment that meets demands for energy and fuel efficiency.”

France: Germany-based ThyssenKrupp has won a contract for the installation of a new 4000t/day clinker line at Ciments Calcia’s Airvault cement plant in Poitou-Charentes. The supplier expects the new line to double the plant’s clinker capacity while also reducing its CO₂ emissions. It is intended to replace the two existing lines at the site.

ThyssenKrupp will supply a 1200t/hr double-shaft hammer crusher, a longitudinal blending bed, a 370t/hr Quadropol QMR² 45/23 type vertical roller mill and a 10,000t tangential blending silo to process raw materials for the line. A single-string, five-stage Dopol type cyclone preheater with integral calciner will be supplied that is suitable to use with alternative fuels, with the possibility of conversion to oxyfuel in future. ThyssenKrupp plans to preassemble the preheater, reducing anticipated construction time ‘by several months.’ The plant also includes a Polytrack clinker cooler, a solid recovered fuel (SRF) preparation line and dedusting systems. Commissioning is scheduled for mid-2024.

No value for the project has been disclosed by Ciments Calcia or ThyssenKrupp. However, Ciments Calcia previously announced a proposed investment of Euro300m in January 2021.

India: UltraTech Cement plans to increase the production capacity at its Maihar cement plant by 50%. FLSmidth will carry out the expansion project, which also involves the installation of a new calciner and JetFlex burner along with other pyroprocessing equipment. The supplier says that the upgrade will facilitate greater alternative fuel substitution at the plant in Madhya Pradesh.

FLSmidth’s cement president Carsten Riisberg Lund said “We are pleased to continue our long-lasting collaboration with UltraTech Cement. With the new upgrades to the pyro sections, installing MissionZero flagship offerings, such as the low-NO_x calciner and JetFlex burner, UltraTech makes a significant investment in future-proofing its sustainable production.”

Indonesia: FLSmidth has won a contract for the supply of a new alternative fuel (AF) line to Indocement’s Tunggal Prakarsa cement plant consisting of a HotDisc-S combustion device and feeding systems. The supplier says that the line will enable AF derived from municipal solid waste (MSW) to replace coal at the plant.

Cement business president Carsten Riisberg Lund said that MSW processing is ‘a growing challenge in many parts of the world.’ He continued, “The cement industry is well-positioned to be part of the solution, and we see more and more cement producers successfully replacing fossil fuels with AF. I am very pleased that we can support Indocement in its sustainability ambitions in Indonesia, particularly at a site we helped to build in 2000.”

Norway: Norcem plans to invest up to Euro8m on upgrades at its integrated Kjøpsvik cement plant to improve its receiving, handling and feeding of alternative fuels. The project will be implemented by 2023. The work will include installing new storage and dosing systems for waste oil, FAB pellets and bone meal.

Poland: Lafarge Poland has laid the foundation stone for the Euro100m new kiln line at its Małogoszcz cement plant. The replacement of the three existing kilns and installation of an alternative fuel (AF) line aims to reduce the plant’s CO₂ emissions by 20% and its energy consumption by 33%. The company, a subsidiary of Switzerland-based Holcim, aims to make the cement plant into one of the EU’s most modern. China National Building Material (CNBM) subsidiary Nanjing Kisen International Engineering will carry out the work, which is scheduled for completion in early 2023.

Project director Krzysztof Byczyński said “One of the three kilns has already been demolished and in its place a new kiln will be built with the necessary installations. Preparatory works for the construction of a new kiln are currently underway.”

Germany: BHS-Sonthofen has upgraded its Sonthofen, Bavaria, testing centre. The supplier has installed new recycling systems for customers to test on different waste streams.

Director process development Steffen Hinderer “As a leading process consultant and mechanical process technology provider, it is our responsibility to develop all-in-one solutions with our customers that are perfectly adapted to their needs.” He added “Our test centre, which opened in Summer 2019, has already raised the bar in the areas of mixing, shredding, recycling, and filtering. Thanks to the expansion of the recycling and environment test division, our customers are able to test all their processes in this area even more comprehensibly in our facilities.”

Portugal: Secil has ordered a 300m3/hr alternative fuel (AF) pipe conveyor for its Outão cement plant from Italy-based Bedeschi. The conveyor will have a diameter of 250mm and conveying length of 350m. The supplier says that it will enable safe and clean transportation of AF unhindered by the steep incline and curve and the difficulty of the materials.