Displaying items by tag: UK

UK: Cemex and SUEZ Recycling and Recovery have celebrated the use of 1Mt of alternative fuel at Cemex’s Rugby cement plant since the adjacent SUEZ Malpass Farm facility opened in 2015. The partnership has reduced coal consumption at the plant by over 750,000t, alongside downstream CO₂ savings from supply chain emissions transporting and shipping coal on-site.

SUEZ processes non-recyclable materials at Cemex’s Rugby facility to produce Climafuel. The fuel is derived from sifted and shredded waste from local authorities and businesses in the Midlands, and is used to heat the kiln at the neighbouring Cemex plant. Ash from the Climafuel is also incorporated into clinker production.

Phil Baynes-Clarke, director of cement operations for Cemex UK, said “Since 2013, we have collaborated closely with SUEZ to produce Climafuel, a refuse-derived, non-fossil-based alternative fuel used to heat the kiln in the cement-making process. Over the past decade, Climafuel usage has steadily increased at our Rugby cement plant. Our ultimate goal is to operate the kiln with 100% alternative fuels, and we are getting close to this target.”

UK: Alternative fuel manufacturer WKE has expanded its product range with new pellet sizes, including 9mm and 6mm shortcut pellets for extended burn times and reduced leftover material in cement kilns, and a 16mm pellet for the biomass sector. This development aims to address specific industry challenges and meet growing demand in both UK and international markets.

CEO Ian Jones said "Our new range of pellet sizes represent a significant step forward in our mission to provide a cleaner, greener and cost-effective alternative to fossil fuels. By tailoring our products to meet the bespoke needs of sectors like cement, we can further support these heavy energy-use industries in reducing their dependence on fossil fuels, all while cutting their energy costs and tackling the enormous amount of material that ends up in landfill."

UK: WKE has despatched its first shipment of WKE fuel pellets to an overseas customer. The shipment consisted of 7000t of fuel pellets, and embarked from the Port of Middlesborough in North Yorkshire earlier in December 2023. The shipment is a first trial, with a view to potentially increasing exports to 50,000t/yr.

CEO Ian Jones said “This is a huge milestone for us as it represents the completion of commissioning, from the waste arriving at our plant to the product being shipped out. We’re ideally located for bulk shipments and we can do anything from 3000t to 10,000t in a single shipment. It’s an exciting time for WKE, as we have multiple trans-frontier shipments being put in place for new customer trials across a range of industries in 2024, including cement plants in the UK, Europe and further afield.” He added “Countries who are currently not allowed to take waste from the UK are also actively seeking approval from their own governments to import our product.”

UK: Thousands of tonnes of waste ceramics from one of the UK’s largest ceramic tile manufacturers will be recycled to make cement as part of a new initiative from Aggregate Industries. The cement producer, owned by Holcim, has agreed a four-year deal with Johnson Tiles to take 20,000t/yr of legacy waste scrap from its Stoke factory in Staffordshire. They will be transported a short distance to Aggregate Industries’ Cauldon cement plant, where they will be crushed and mixed with limestone and the other raw materials prior to entering the kiln.

Andrew Whyatt, Geocycle UK General Manager at Aggregate Industries, said “We are delighted to be working with such a potteries stalwart as Johnson Tiles in order to recycle what would otherwise be a waste product. Materials such as this offer a great alternative to excavating fresh raw materials, preserving our local natural resources, whilst offering a solution whereby 100% of the material will be upcycled into new local cement. Both companies share a drive towards sustainable manufacturing and partnerships like this are vital as Aggregate Industries aims to reclaim or recycle 3Mt/yr of materials by 2025.”

UK: N+P has expanded its footprint in Northeast England through the acquisition of Niramax Group. Niramax Group operates a 300,000t/yr solid recovered fuel (SRF) plant in Hartlepool, County Durham. The newly acquired subsidiary will henceforth operate as N+P Hartlepool MRF. N+P already operates a Subcoal SRF plant in nearby Stockton-on-Tees. It aims to increase its total number of plants to 15 from five across the UK and the Netherlands by 2028.

Chief executive officer Karel Jennissen said “We are delighted to have completed this acquisition and look forward to welcoming the workforce to the N+P family. This site is part of a pipeline of acquisitions being undertaken that began with Crayford MRF last year, the largest recycling plant in the UK, and this is a key part of our growth strategy alongside building new greenfield operations. In addition to its existing activities, Hartlepool will become a hub for N+P’s research and development, which will aim to deliver further innovations to the waste market in order to improve the environmental outcomes of waste treatment and further improve recycling rates.”

UK: Geminor opened a new waste processing facility in Hull on 25 April 2023 in the presence of close to 100 guests. Kalvin Neal, the Deputy Lord Mayor of Kingston upon Hull, and Geminor chief executive officer Kjetil Vikingstad jointly cut the ribbon at the new HUB site, which can produce 150,000t/yr of refuse-derived fuel (RDF). Following the ceremony, guests were taken on a tour of the 11,000m² that was built by engineering company Keltbray. The unit in East Yorkshire had an investment of Euro11.3m. Most of the HUB facility will be used to service Geminor’s existing 68,000t/yr waste processing contract with Hull City Council, which currently runs to 2030.

The HUB site is equipped with the latest industry requirements and technology, such as an Exeons Odour Abatement system and a Helios Fire Suppression system, alongside plant vs people proximity sensors to ensure safety.

David Singh, the project manager for the Hull processing facility at Geminor UK, said "The journey has been incredible, from the point of sourcing land back in 2018 and all the way up to the opening ceremony. Brexit, Covid-19, and the somewhat significant weather conditions sometimes caused challenges, but not more than we could handle. We are well underway in commissioning the facility and look forward to operating in May 2023.”

UK: Mexico-based Cemex has inaugurated the Climafuel unit at Rugby cement plant. Climafuel is a waste derived fuel which is made using domestic and commercial waste. The upgrade is intended to allow the cement plant to operate at a 100% alternative fuels (AF) substitution rate. This is the first Cemex plant to be able to do this.

Sergio Menéndez, the President of Cemex Europe, Middle East, Africa & Asia, said, “With the completion of this considerable development, we have set new records in alternative fuel substitution, the highest of any of our plants and eventually expect to phase out completely the usage of fossil fuels at the plant. We expect the Rugby plant to be a model for other Cemex cement plants around the world.”

UK: Refuse-derived fuel (RDF) and solid recovered fuel (SRF) exports from the UK were 1.6Mt in the financial year which ended on 31 March 2022, down by 2.3% year-on-year from 2021 financial year levels. Waste management consultant Footprint Services reported that March 2022 RDF and SRF exports were 136,000t, down by 23% year-on-year from 176,000t in March 2021. Geminor exported 29,200t of RDF and SRF during the month, constituting a 22% market share. Its full-year exports in the 2022 financial year were 280,000t.

Geminor UK country manager James Maiden forecast that the decline in UK RDF and SRF exports is beginning to level off at a volume between 1Mt/yr and 1.5Mt/yr from the 2023 financial year.

Norway: Geminor processed 67% of waste that it handled in 2021 into refuse-derived fuel (RDF) and solid recovered fuel (SRF). The company said that the figure represents a 3% decline from 2020 levels. It handled a total of 1.73Mt of waste in nine European countries in 2021.

CEO Kjetil Vikingstad said “The Covid year 2021 has been another challenging year for the European waste industry in terms of volumes, logistics, transport and varying market mechanisms. The RDF market, in particular, has differed with lower volumes in circulation due to reduced exports from countries such as the UK and Finland. At the same time, other countries - such as Poland, Denmark, and Italy - have experienced growth, which has helped obtain a balance in the market.”

UK: Netherlands-based N+P has acquired the Crayford Material Recycling Facility (MRF) in South-East London from Viridor for an undisclosed sum. The facility processes 330,000t/yr of dry mixed recyclables from Greater London, the South and South-East of the UK. It employs 260 people.

This is the third acquisition by N+P since it started a strategic partnership with commodities trading company Mercuria in April 2021 and more are planned. N+P has invested Euro90m in the UK in 2021 and it plans to invest the same amount in 2022. This is part of the company’s overall Euro239m investment between 2021 and 2022. The key driver of this expansion is to accelerate the production of N+P’s alternative fuel product Subcoal. N+P plans to increase throughput at Crayford to 500,000t/yr and it wants to add 13 alternative fuel production plants to its operations in Europe by 2026, producing over 5Mt/yr of alternative fuels per year.

“N+P’s rationale for acquiring the London location is driven by the company’s desire to expand production in locations throughout the UK and diversify its activities. Ultimately, having both an alternative fuel production location as well as a MRF operation at the same location optimises the complete value chain for waste. N+P believes the non-recyclable waste fraction can play a significant role in the transition to cleaner future proof energy sources,” said Stijn Jennissen, the chief commercial officer at N+P.