Displaying items by tag: Alternative Fuels
Ireland: Irish Cement is planning to cut the amount alternative fuels it intends to co-process at its Limerick cement plant to 90,000t/yr. The cement producer withdrew its initial planning application in March 2016 but has resubmitted a new application with a lower amount of alternative fuels, according to the Limerick Leader newspaper. It now aims to burn half of the original amount that was originally requested.
It originally announced its Euro10m plan to co-process alternative fuels including tyres at the plant in December 2015. The investment is intended to create 40 jobs. However, local citizens have opposed the plans with over 450 people signing a petition against the development.
Gorazdze to raise thermal substitution rate to up to 80%
11 February 2016Poland: Gorazdze Cement intends to cut costs partly by increasing its usage of alternative fuels, according to its CEO Ernest Jelito. As the Polish cement producer is currently operating at a 60 – 70% capacity utilisation rate it has no plans to increase its capacity. Gorazdze Cement has a thermal substitution rate of around 50% at present and it intends to raise this to 70 – 80%.
Ecuador: Hormicreto has ordered two calciner burners and a hot gas generator for its swing mill application, for alternative liquid fuels firing, with a thermal capacity of 5.2MW, including the complete the fuel pumping, heating and valve train, from FCT Combustion for its cement plant in Cuenca, Ecuador.
Wastecycle expands site and takes on 20% more staff
10 December 2015UK: Wastecycle's recycling facility in Colwick, Nottinghamshire is now one of the largest in the UK after an expansion of the site. By acquiring seven acres of property, which the company previously leased, and buying an additional four acres, Wastecycle has extended its site to nearly 20 acres.
"It's an exciting time for us because this expansion provides us with the platform we need to reach the next stage of growth as a company," said Financial Director Nathan Cole. "Over the long term, we plan to use the additional land to expand our extensive recycling and resource management activities. This will help us broaden the services we offer our customers while improving the quality and sustainability of the recycled products we manufacture."
The company has also completed an expansion of its main office to accommodate its growing workforce. After a 20% growth in staff 2015, it now employs almost 300 people across its Colwick site and its two sites in Leicestershire. "Ensuring our teams are comfortable in their working environments is very important to us because, not only does it increase productivity, but it also creates positive morale," said Cole. "Larger premises also provide the opportunity to open up new jobs, while improving the quality of service we can provide to customers."
Wastecycle separates 500,000t/yr of waste, including 18,000t/yr of recycling from 126,131 homes in the Nottingham City Council area. Some of the waste is turned into refuse-derived fuel (RDF) for use at cement plants. It also sorts through the rubbish of thousands of businesses across Nottinghamshire, runs a skip hire service and operates a wallboard recycling facility, which it developed with British Gypsum.
In 2014, Wastecycle's turnover increased to Euro42.8m from Euro35.9m in 2013. In 2015, it won four awards, including a bronze environmental best practice accolade at the Green Apple Awards in November 2015. It was recognised for the success of its wallboard recycling scheme, which has prevented more than 30,000t/yr of wallboard from reaching landfill.
South Korea: A new solid recovered fuel (SRF) production facility is now fully operational in Wonju City, South Korea, thanks to global shredding company UNTHA and local partner PERITUS.
Korean waste management specialist Zion has built the SRF manufacturing plant to make smarter use of its residual materials. Now, with the new system in place, pre-sorted construction and demolition waste and commercial and industrial waste, is being shredded to produce a homogenous 50mm fuel for the cement industry.
The UNTHA XR3000C shredder with cutting concept was chosen following a series of trials at UNTHA's Austrian headquarters. Demonstrations showed that the technology could comfortably achieve throughputs of 60-70t/day, with scope to almost double that moving forward. The XR3000C's flexibility also means Zion can achieve a 40-50mm particle size from the single step shredding of plastic bales, which has further boosted the company's SRF production capabilities.
"South Korea may only be in the infancy of its waste-to-energy journey, yet the nation has formed a very sophisticated and disciplined approach to its waste roadmap relatively quickly. Legislation is in place to drive the production of <50mm SRF and the necessary infrastructure is fast evolving to accommodate this," said UNTHA's Head of Business Unit Waste Peter Streinik. "What we see here with Zion, however, is not just a company striving for compliance. They're prioritising energy efficiency, profitability and innovation too, to realise the wider benefits that come with smarter waste management."
Committed to principles akin to Europe's waste hierarchy, Zion extracts as many materials as possible, including bricks, metal, sands, glass and batteries, for re-use or recycling, prior to them entering the SRF manufacturing stream.
"Our family-run business is incredibly passionate about renewable energy, from solar power to alternative fuel production," said Zion's President Geumju Kim. "Now that our new SRF plant is up and running, with state-of-the-art configurable technology in place, the next step is to investigate relationships with different customers. We can satisfy varied specifications, and look forward to improving South Korea's resource agenda."
Used tyres to reduce costs at Irish Cement 's Limerick plant
04 December 2015Ireland: Irish Cement will burn used tyres in a bid to cut costs and secure jobs at its Limerick plant. The company plans to switch to dry waste material such as rubber from used tyres and plastic to heat the kiln at the plant. The switch will cut costs, make the plant cleaner and more competitive, according to the company.
A spokesman for Irish Cement said that the company would shortly be lodging a planning application with Limerick City and County Council for the replacement of fossil fuels with alternative fuels and raw materials to improve the sustainability of their operations. The company will also be seeking a revision of its licence from the Environmental Protection Agency.
"Limerick is Ireland's oldest cement plant, having commenced operations 77 years ago. Its continuous operation has been sustained by continuous investment in new technologies and processes. After the recent period of reduced demand, production is once again on the increase at home and abroad for cement. This fuel replacement programme will be key to sustaining this growth," said Plant Manager Pat Robinson. "Based on experience in other cement plants in Ireland and throughout Europe, the opportunity to reduce our dependence on imported fossil fuels will prove critical to our ability to operate competitively and sustain jobs at Irish Cement Limerick into the future."
UK: Axion Polymers has invested significantly in new laboratory and testing facilities to ensure consistent quality of its solid recovered fuel (SRF) products and to satisfy the stringent standards of its technical end markets.
It has installed a laboratory-scale furnace at its large-scale processing facility, Shredder Waste Advanced Processing Plant (SWAPP), in Trafford Park, Manchester to enhance accurate measurement and testing of the physical and thermal properties of its Axfuel® SRF 30, an alternative fuel used by the cement industry, among others.
Axion has also recruited a quality control team working within ISO 9001 operating procedures to conduct in-house product testing, including analysis on critical aspects such as SRF calorific value and chemical composition. Samples are sent on a weekly basis to external laboratories for further testing and verification.
Derived from automotive shredder residue, Axfuel SRF 30 is a sub 30mm-sized mixture of textiles, fibre-fluff, plastic, foam and rubber, with a gross calorific value of 18 - 22MJ/Kg and available in large tonnages.
"We have made this important investment because alternative fuels from waste need to be treated as a product, not as a waste. If SRF is to deliver the fuel benefit and meet the technically-demanding specifications of our end markets, it has to be of consistently high quality so customers can buy with confidence," said Axion director Roger Morton. "By operating within strict quality controls, we can ensure our reliable supply of SRF is produced to exceptionally high standards. As this fuel is sourced from end-of-life vehicles, giving it a second life as an alternative high-energy feed is going to be an attractive option for companies who want to demonstrate their environmental credentials."
New 40MW waste-to-energy project planned for Punjab
10 August 2015India: The Punjab government has approved a 40MW generation project using solid waste as fuel. The project will be set up by Lahore Waste Management Company (LWMC) and US-based Eco Air will prepare a feasibility study and provide technical assistance, according to Pakistan Engineering Review.
LWMC manager LWMC Wasif Azhar said that the project would help Lahore to dispose of solid waste in a useful way and provide cheap electricity. He hoped that the initiative would attract more investments. The project contract will be awarded on a build, operate and transfer basis.
The project will be set up at a landfill site near Lakho Der, along the River Ravi, to be provided to the investor free of cost. LWMC has signed agreements with DG Khan Cement and Lahore Compost to supply 1000t/day of solid waste for recycling. The companies will segregate the waste into two major components: Burnable and organic. The burnable component will be used as fuel in industrial units, while the organic material will be separated for bio-fertilisers to reduce the use of chemical fertilisers.
Thailand: Executives from 50 administrative bodies in Nakhon Ratchasima Province have discussed how to dispose of 638,060t of accumulated garbage. A report on 'proper and practical methods' for disposal of the rubbish must be sent to the Office of Natural Resources and Environmental Policy and Planning by 30 July 2015.
The Comptroller-General's department has calculated that Nakhon Ratchasima will need US$6.19m in the 2016 fiscal year to dispose of the accumulated trash. Ranongrak Suwanchawee, president of the Nakhon Ratchasima Provincial Administrative Organisation, said that officials had agreed to transport and dispose of the garbage at a TPI Polene cement plant in Saraburi Province. This meant 29,000 trips to carry the trash in trucks plus the digging and levelling of a tip. The organisation has estimated that Nakhon Ratchasima would need a budget of about US$7.33m, slightly more than the department calculated.
Canada: McInnis Cement and the St Elzear Forestry Cooperative Association (ACF) have signed a cooperative agreement to study the feasibility of using forest biomass as an auxiliary fuel for the cement plant under construction in Port-Daniel-Gascons.
The utilisation of forest biomass as an alternative fuel would enable the McInnis cement plant to reduce its emissions of greenhouse gases (GHG). McInnis Cement has provided the equipment necessary for the use of alternative fuels at its new cement plant.
"We are pleased to establish this collaboration with the region's forest industry in line with our GHG reduction plan," said Christian Gagnon, president and CEO of McInnis Cement. "Any operations that result from this agreement will be reviewed by the Environmental Committee, whose work began in April 2015," he added.
Forest biomass is a fuel source in abundant supply in Gaspé. McInnis Cement requires a local long-term quality source of supply at competitive costs. The St Elzear ACF is able to supply forest residues, wood chips, sawdust, shavings and bark.
"By studying the possibilities together, including from the outset the client's needs and the capabilities of potential suppliers, we are putting all the pieces in place to make this project a reality," said Sebastien Roy, executive director of the St Alzear ACF. "The success of a fruitful partnership between McInnis and our organisation would be a big boost to our industry. The situation is complex since, beyond availability, supply sources need to be guaranteed over the long-term and quality and prices must remain competitive, including product transportation and processing costs."