Displaying items by tag: Subcoal

Netherlands: N+P has reached an agreement with provincial green energy fund Limburgs Energie Fonds (LEF) for Euro10.3m funding towards a new Euro14.3m Subcoal production plant in Farmsum, Limburg. The planned plant will process 170,000t/yr of non-recyclable waste into Subcoal for use as cement plant alternative fuel (AF). This will result in CO₂ emissions reductions of 110,000t/yr, according to the company.

N+P Europe regional managing director David Driessen said “The deal with LEF has made the construction of our new production facility possible. Due to the Covid-19 pandemic it wasn’t easy to discuss and negotiate with all parties involved. However, we managed to finalise and execute the agreement, and have immediately started the construction of our brand new facility. I am really proud that thanks to our joint efforts, we can look forward to commissioning the facility at the end of this year.”

Netherlands: N+P has awarded an engineering, procurement and construction contract for a 170t/yr SubCoal refuse-derived fuel (RDF) plant in Farmsum, Groningen Province to Germany-based Sutco RecyclingTechnik. The plant, scheduled for commissioning in early 2021, will occupy the site of an existing N+P SubCoal production facility, acquired by the company in 2012.

It said that the new plant will be equipped “to allow further control of key fuel parameters such as chlorine, sulphur and, nitrogen.” It added, “N+P has developed and fine-tuned the SubCoal production method, resulting in plans for a new layout to implement the lessons learned over the past 10 years.” Managing Director David Driessen said, “The decision of the board to go ahead with a full new-build is a clear sign of our ambition to grow and expand across the globe.”

Netherlands: N+P has reported the successful performance of Subcoal Pulverised Alternative Fuel (PAF) quality, a type of its refuse-derived fuel (RDF) pellet product, in a series of industrial tests at Mitsubishi Heavy Industries’ (MHI) Research and Innovation Centre. It says the fuel “achieved a stable flame” without support fuel on a 24MW burner. In the tests, Subcoal ground by a vertical roller mill to a fineness of 90% under 3mm, was fed using existing handling systems into the burner at a rate of 4t/hr. The Netherlands-based recycling company says this proves its suitability for 100% substitution of conventional fuels for industrial applications.

N+P has also introduced the PAF grade Subcoal product to some of its clients in the cement and lime sector. It intends to research how these producers can replace the last 10 - 40% of their fossil fuel load. The first trials are expected to be carried out from late 2020.

UK: N+P says that Subcoal production will start at its Teeside plant in July 2019. Following nearly a year of de-commissioning and site preparation works. The project has achieved financial close and construction work has commenced following nearly a year of de-commissioning and site preparation works. The plant will consume 0.25Mt/yr of commercial and industrial waste feedstock and will produce 0.19Mt/yr of N+P’s Subcoal product. The engineering, procurement and construction (EPC) contractor is Fairport Engineering.

The Teeside plant will supply Subcoal pellets to different outlets including Simec Atlantis Energy (SAE) for use in its Uskmouth 220MW coal-fired power station, which is being converted from coal to waste-derived fuel. N+P and SAE have agreed a fuel-supply agreement to supply nearly 1Mt/yr to the power station once it has been converted to using Subcoal in place of coal in 2021. To meet demand for the contract, N+P plans to build a further three Subcoal plants.

UK: The Netherland’s N+P Group has started a joint venture with Simec to sells its refuse-derived fuel (RDF) pellet product Subcoal to power stations. The joint venture, Simec Subcoal Fuels (SSF), has signed a 20-year fuel supply agreement with the Uskmouth power station in South Wales, to supply 900,000t/yr tonnes of Subcoal. N+P and Simec want to build at least four new Subcoal production units in the UK to support the contract at Uskmouth.

“This joint venture with Simec is a very important milestone in our growth strategy for alternative fuels with the Fuel Supply Agreement as an excellent foundation, “ said Stijn Jennissen, commercial director of N+P Group.

Simec Group, based in Hong Kong, is an international energy, infrastructure and natural resources business. Its activities span renewable energy generation, mining, shipping and commodities trading through its key hubs in Europe, the Middle East, Asia and Australia. In 2016, Simec unveiled its plan to turn the existing 395MW Uskmouth Power Station Newport into a centre of excellence for Advanced Conversion Technologies, using biomass, waste and other sustainable energy sources.

Netherlands/UK: N+P Recycling says that it views a Chinese import ban on plastics as an opportunity for its business. As the Dutch company offers a variety of waste derived fuels for various applications it is encouraging companies to split both fractions to get the optimal waste solutions for each individual quality. Lower calorific value (CV) products are better suited to waste incineration plants whilst higher CV products are typically used by cement, lime, steel and power plants.

Lower grade materials, typically within an 8 - 12GJ/t range, are supplied within many of N+P’s long-term supply contracts, to users within the UK and within Europe. There are also a number of possibilities for materials that are in-between the standard refuse-derived fuel (RDF) and solid-recovered fuel (SRF) qualities, or mid-CV range (12 - 16 GJ/t). For higher quality materials, N+P has a number of solutions all focused on the replacement of primary fossil fuels such as coal.

N+P Recycling produces a higher CV waste fuel product called Subcoal. It is currently building a Subcoal plant at Teesside in the UK with a production capacity of up to 0.22Mt/yr. It has started to source and contract non-recyclable waste streams such as materials recovery rejects, industrial residues and plastic residues for unit. It is expected to open in the third quarter of 2018.

Netherlands: N+P Recycling has acquired all the shares in Subcoal International as well as Subcoal Production. The move follows the initial purchase of a majority holding in these companies in 2013. N+P has since invested in the development of the Subcoal companies, including work at the Delfzijl production site.

The Subcoal concept was developed in 1998 by DSM but was only fully implemented on a large scale in 2010. Since N+P’s involvement in 2013, the concept has developed globally with demand growing for Subcoal as an alternative fuel used by cement or power plants.

Based on the success of the concept N+P expects a growth of the production capacity to 0.5 – 0.7Mt/yr. The first new production facility is expected in the UK by mid-2018.

Netherlands: Alternative fuels specialist N+P Recycling has celebrated its 25th anniversary and the opening of its new headquarters in Nieuw-Bergen, Limburg. Company chief executive officer (CEO) Karel Jennissen presided at the event and Manon Pelzer, the mayoress of Nieuw-Bergen, was also in attendance.

200 guests attended the opening that included a guided tour of the new premises. At a ceremony marking the anniversary Karel Jennissen, with his wife Karin, presented the history of the company. Their three sons Lars, Stijn and Jens then gave guests a personal insight into their own experiences with the firm. This was followed the next day by a general tour of the facility for the local community with around 1000 members of the public.

A full report will be published in the September 2017 edition of Global Cement Magazine, including a visit to the company’s 80,000t/yr Subcoal production facility in Farmsum.

Image 1: Karel Jennissen of N+P Recycling

Image 2: Karel Jennissen N+P Recycling with his sons Lars, Steijn and Jens

UK: N+P has appointed Neville Roberts as Managing Director UK for N+P Alternative Fuels. He will be based in N+P’s new UK office in Melton Mowbray, Leicestershire. His appointment follows the expansion of N+P to supply refuse derived fuel (RDF), solid recovered fuel (SRF) and its Subcoal product into UK domestic and European markets.

Roberts, a chemical engineer, has worked in the cement industry for over 35 years. He has worked for Rugby Cement, the Saudi Cement Company, RTZ Cement, Castle Cement, RMC and Cemex. Most recently he has been advising businesses, including N+P, on the use of alternative fuels. Roberts has specialised in production management and in particular the use of alternative fuels on cement kilns. Prior to leaving Cemex at the end of 2013 he was focussing heavily on alternative fuels in his role as Energy Business Development Director.

Sweden: N+P has signed a five-year contract to supply HC Miljö, a subsidiary of Heidelberg Cement, with Subcoal pellets. HC Miljö will supply Subcoal pellets to a number of cement kilns in northern Europe. The Subcoal will be used as an alternative fuel.

Subcoal will initially be supplied from N+P’s production site Subcoal Production FRM in the Netherlands. The site uses the Subcoal process to convert various industrial wastes into an alternative fuel. The process is focussed on using non-recyclable paper-plastic waste fractions, mainly sourced from the Netherlands, the UK and Germany.