Displaying items by tag: Egypt

Egypt: Geocycle Egypt has opened a plant to process alternative fuels in Ain Sokhna. The unit had an investment of around US$12m, according to the Egypt Independent newspaper. The waste management subsidiary of LafargeHolcim will process agricultural and industrial waste into alternative fuels. It plans to supply 0.4Mt/yr to Lafarge Cemet Egypt’s Ain Sokhna plant.

Egypt: Suez Cement’s Kattameya plant has started using a 10% waste-derived alternative fuels substitution rate in its main kiln burner. It brings the plant’s total thermal substitution rate up to 25%, in combination with the 15% rate of alternative fuels it already uses in the calciner. The plant’s volume of waste and biomass will double to 75,000t/yr. The subsidiary of HeidelbergCement’s plans to increase its substitution rate to 30% in the future.

Egypt: South Korea’s JST has signed a deal with the government to build waste recycling plants to produce alternative fuels for cement plants. The signing ceremony was witnessed by Mohammed al-Assar, the Minister of State for Military Production, according to the Egyptian Independent. The ministry said in a statement that the deal is part of its strategy of working with international companies to transfer modern technologies to Egypt.

Egypt: Khaled Fahmy, the Minister of Environment, has opened a new production line at Arabian Cement Company’s Ain Sokhna plant in Suez. The line uses FLSmidth’s Hotdisc combustion device to allow it to use high levels of alternative fuels, according to the Watani newspaper. The opening was attended by Muhammad Shehab Abdel-Wahab, chief executive of the Egyptian Environmental Affairs Agency, Nahed Youssef, head of waste management organisation, as well as a number of representatives of the financiers, and director of the European Investment Bank.

In 2015 Arabian Cement Company commissioned another Hotdisc installation. At the time is said it had a designed fuel mix of 70% coal and 30% alternative fuels, using a mixture of agricultural wastes, municipal sludge, and refuse-derived fuel (RDF).

Switzerland: LafargeHolcim’s global waste management business, Geocycle, treated 10Mt of waste in 2017, an increase of 13% year-on-year from 2016. It co-processed all types of waste in cement kilns including solid shredded waste from industrial and municipal origin, spent solvents, used tires, waste oils, contaminated soils, industrial and sewage sludges, as well as demolition waste.

“At LafargeHolcim we offer solutions which facilitate the simultaneous recycling and recovery of waste. We have ambitious plans to continue investing in all parts of the world in order to bring the most advanced technology and solutions to our partners and play a role in solving the global waste problem,” said Jan Jenisch, the chief executive officer of LafargeHolcim.

In Europe and North America, the main growth area for LafargeHolcim’s global waste management business was industrial waste, while in Africa more biomass waste such as rice and coffee husks were treated. The strongest growth rates for municipal solid waste (MSW) were seen in Asia and Latin America, where waste infrastructures are still developing and municipalities continue to seek more sustainable solutions for the growing volume of household waste.

In 2017 LafargeHolcim built three new major waste treatment facilities: Kujawy in Poland, El Sokhna in Egypt and Oum Azza in Morocco. It said that Oum Azza is the first waste pre-processing platform for MSW in the Middle East and Africa.

Egypt: Chemical Industries Holding, a industrial chemical manufacturer, has formed a committee for a consultancy to study offering a mixture of coal and alternative fuels for National Cement. The committee will also consider the financial and technical aspects of supplying a cement mill for the cement producer.

Egypt: Khaled Fahmy, the Minister of Environment, has said that government ministers have approved a plan submitted by the Ministry of Environment that seeks to encourage the increase in waste used as energy in cement plants to 15% by 2030. He said that the cabinet adopted the plan, adding that discussions are underway with heads of plants to discuss problems they face in using waste as fuel, according to the Daily News Egypt newspaper. Prime Minister Sherif Ismail has asked operators in the cement industry to start studying their energy consumption and to start suggesting ways they can increase their rate of co-processing of alternative fuels.

The plan hopes to utilise nearly 22Mt of solid waste and 30Mt of agricultural residues to produce the refuse-derived fuel (RDF). The Ministry of Environment and Ministry of Electricity and Renewable Energy are also preparing legislation to encourage investors to start waste-to-energy businesses.

"The real problems facing investors in the waste recycling business is the lack of commitment by cleaning companies to provide the required quantities of waste to be recycled and used as an alternative fuel," said Fahmy. The ministry is also trying to improve the performance of waste management vehicles with new technology.

Egypt: A report by the International Finance Corporation (IFC) has said that increased use of alternative fuels in the cement industry could save up to US$51m/yr by 2025. The study ‘Unlocking Value: Alternative Fuels for Egypt’s Cement Industry’ assessed the potential for producers to increase the use of alternative fuels and recommend sustainable market solutions. Those alternative fuels include municipal solid waste, agricultural waste, sewage, and old tyres. By 2025, the study suggests, alternative fuels could replace about 1.9Mt of coal and prevent the release of 3.9Mt of CO².

“Egypt is executing a wide array of initiatives to provide new sources of energy,” said Ramon Piza, president of Cemex Egypt. “We believe that all sectors, public and private, should collaborate and join forces to facilitate the usage of alternative fuel to further support these initiatives and help reduce greenhouse gas emissions.”

The study found that the country produces enough alternative fuels to power the entire cement sector. It included a mapping tool that pinpoints the location of cement plants, sources of alternative fuels, and transport links. However, it found that several obstacles prevent cement producers from using alternative fuels, including the lack of a well-established supply chain that would collect, process, and deliver waste to cement plants. The report recommends that market players must come to clear and fair commercial and quality arrangements ensuring a secure supply and return on investment, a fair pricing mechanism, and regulatory improvements to increase waste collection and treatment efficiency.

The report was supported by the governments of Denmark and Italy, the Korea Green Growth Trust Fund, and the Earth Fund Platform. It is part of a larger effort by the IFC to combat climate change, improve waste management, and support the global cement industry. The IFC has invested $4bn in 180 projects in the cement sector during the last 55 years. IFC’s current cement portfolio includes 30 investments and 10 advisory projects.

Egypt: A study led by the Ministry of Industry says that the substation rate of alternative fuels used by cement plants is set to increase to 30% by 2025. At present the co-processing rate is 6.4%, according to the Daily News Egypt newspaper. The Minister of Industry and Foreign Trade Tarek Kabil added that he expects that the total coal consumption in cement plants will reach 9.7Mt/yr by 2025. Increased use of alternative fuels is also expected to save the industry US$50m/yr by 2025.

The study was carried out by the Ministry of Industry, International Finance Corporation, the Ministry of Environment and the Cement Division of the Building Materials Chamber at the Federation of Egyptian Industries. It used a sample of 14 cement plants in the country that represents three quarters of the operational plants in the market.

Egypt: According to Reuters, Arabian Cement Company has commissioned new alternative fuel processing machinery at its plant in Suez.

The state-of-the-art FLSmidth HOTDISC^TM allows Arabian Cement's plant to rely completely on coal and alternative fuels to run its operations. Moreover, it enables the plant to operate its kilns using alternative fuel materials directly, without the need to pre-treat them. Arabian Cement now has a designed fuel mix of 70% coal and 30% alternative fuels. The alternative fuel that will be used will be a mixture of agricultural wastes, municipal sludge and refuse-derived fuels (RDF). Alternative fuel use is expected to result in around 60,000t/yr of reduced CO₂ emissions.