Displaying items by tag: Plant

Egypt: Geocycle Egypt has opened a plant to process alternative fuels in Ain Sokhna. The unit had an investment of around US$12m, according to the Egypt Independent newspaper. The waste management subsidiary of LafargeHolcim will process agricultural and industrial waste into alternative fuels. It plans to supply 0.4Mt/yr to Lafarge Cemet Egypt’s Ain Sokhna plant.

Egypt: Suez Cement’s Kattameya plant has started using a 10% waste-derived alternative fuels substitution rate in its main kiln burner. It brings the plant’s total thermal substitution rate up to 25%, in combination with the 15% rate of alternative fuels it already uses in the calciner. The plant’s volume of waste and biomass will double to 75,000t/yr. The subsidiary of HeidelbergCement’s plans to increase its substitution rate to 30% in the future.

China: Huaxin Cement has released an Environment Impact Report for a proposed domestic waste co-processing project at its Huangshi plant in Hubei province. The project will process 3000t/day of waste for the plant’s 2.85Mt/yr production line.

Brazil: Votorantim Cimentos is ready to start co-processing 400t/month of solid waste at its Rio Branco do Sul plant in Parana. The project has been approved by IAP, the state environmental institute, and is being run in conjunction with the local authorities, according to the Parana Portal. The initiative was started August 2018 with agreement between Votorantim Cimentos, Itambe and Supremo.

Belarus/Hungary/US: Italy’s Entsorga is working on alternative fuel projects for cement plants in the US, Belarus and Hungary. In the US it has signed a contract to supply a Pelican feed line at Argos Cement’s Martinsburg plant in West Virginia. It follows a long-term off take agreement in place with the cement producer to supply alternative fuels. The 60,000t/yr feed station is similar to a feed station already delivered in 2016 in Nazareth, Pennsylvania.

In Belarus the waste engineering company plans to install an alternative fuel feed line at the Krasno cement plant. Local subsidiary EntsorgaFin will define the material acceptance standards and provide the design for the fuel feed station and feed line.

In Hungary Entsorga was awarded a contract for the supply of an alternative fuels automated handling and feeding system in January 2019 with an unnamed global cement producer. It will provide its Spider and Pelican products to the end user. Commissioning of the plant is scheduled for early 2020.

US: BioHiTech Global started operations at a waste treatment plant in Martinsburg, West Virginia in March 2019. It has completed the first phase of plant commissioning including the facility's reception area, overhead bridge cranes, and its primary mechanical sorting equipment. It has begun the next phase of plant commissioning and progressing operations, which includes receiving limited amounts of waste and beginning runs of its mechanical and biological treatment process for producing solid recovered fuel (SRF). The limited processing runs are expected to result in the production of SRF in the coming weeks with the facility reaching full operations in the second quarter of 2019. The unit uses Entsorga Italia’s proprietary high efficiency mechanical and biological treatment process (HEBIOT)

The majority of the waste, to be delivered as feedstock to the facility, is covered under a ten year agreement with a local waste hauler owned by Gold Medal Group, a regional waste management services company. The SRF will be supplied to cement producer Argos USA under a similar ten-year deal.

"The initiation of revenue generating operations at this first facility of its kind in the US is a pivotal moment for our company and an important step forward in the movement to lessen the environmental impact of waste management,” said Frank E Celli, the chief executive officer (CEO) of BioHiTech Global.

BioHiTech is the largest owner of the Martinsburg SRF plant through a majority owned subsidiary company with a 78% controlling interest in its operations. Gold Medal Group owns the remaining minority stake in the subsidiary.

South Korea: Austria's A Tec is installing two RM 2.50 Rocket Mills at Ssangyong Cement’s plants in Donghae and Yeongwol. The mills will be used to shred municipal and industrial waste to produce solid alternative fuels for use in the plant’s kilns. No commissioning dates have been released.

Germany: Intercem has been contracted to optimise the secondary fuel dosing system at an unnamed German cement plant. The scope of delivery includes disassembly on site, refurbishment of the trough chain conveyors that will be re-used, construction of a new bunker and installation of the refurbished screws. The engineering, as well as the assembly of the new components and the provision of the necessary cranes, hoists and other equipment, are also included.

Canada: The Alberta Climate Leadership Plan has allocated US$7.5m for the Lower Carbon Fuels Project at Lafarge Canada’s Exshaw cement plant. The funding is part of a total of over US$50m that will be distributed to 11 projects in the Province. Projects were selected and funded through Emissions Reduction Alberta (ERA), an organisation that accelerates the development and demonstration of emissions-reducing technologies.

“This multi-partner, multi-site research project will help Lafarge Canada better understand the environmental benefits of introducing lower-carbon fuels at the Exshaw Cement Plant. The Exshaw low-carbon fuels project will go a long way in helping us reach our ambitious corporate goal to produce 40% less net CO₂/t of cement by 2030. This support from ERA helps us move this project forward. We hope that any positive results or lessons learned will encourage others in our industry to do the same, giving this investment a greater, far-reaching impact,” said Kate Strachan, plant manager at the Lafarge Exshaw Cement Plant.

The project at Exshaw involves studying the use co-processing alternative fuels to replace the use of natural gas. Technologies for fuel handling, processing, and injection will be installed at the site to replace 50% of its natural gas use. The implementation at Exshaw will be supported by development of a waste and fuel processing facility in Calgary. Eight fuel types will be examined including construction renovation and demolition waste, non-recyclable plastic, carpet and textiles, shingles, treated wood products, wood products, rubber and tire fluff.

UK: Hanson’s Ribblesdale cement plant plans to upgrade its automatic feed system to increase its usage of solid recovered fuel (SRF). It is part of a three-phase fuel strategy to reduce the amount of coal the unit uses. The subsidiary of Germany’s HeidelbergCement has been using SRF since 2011.

“Successful trials have also been carried out to burn waste paper residues from motor oil filters in the kilns and use of this as an additional alternative fuel will start in 2020,” said Simon Moorhouse, Hanson Cement’s operations manager.