Displaying items by tag: Investment

US: Vicat subsidiary National Cement Company of Alabama inaugurated its new US$300m production line at its Ragland cement plant on 21 July 2022. Local press has reported that the line includes a new rotary kiln, equipped for alternative fuel (AF) use.

President Spencer Weitman said “This puts us into the next 40 or 50 years. And it’s prolonged the life of the plant to move us forward into the next entry hopefully.”

Egypt: Cemex has signed a three-year cooperation protocol with VeryNile. Local press has reported that VeryNile is in the process of expanding its waste collection capacity. Through the partnership, the cement producer will provide finance for VeryNile's waste collection equipment purchases and cover its operating costs.

Germany: Zement- und Kalkwerke Otterbein plans to invest Euro10m in upgrades to its Otterbein cement plant to increase the sustainability of cement production there. The new equipment will include a hot gas filter SCR catalytic converter system. The producer says that this will install the facility as one of the lowest-CO₂ cement plants in the world. Local press has reported that, after commissioning the new system, the company plans to increase its approved substitution of biomass as fuel to 100% from 60%.

UK: Netherlands-based N+P has acquired the Crayford Material Recycling Facility (MRF) in South-East London from Viridor for an undisclosed sum. The facility processes 330,000t/yr of dry mixed recyclables from Greater London, the South and South-East of the UK. It employs 260 people.

This is the third acquisition by N+P since it started a strategic partnership with commodities trading company Mercuria in April 2021 and more are planned. N+P has invested Euro90m in the UK in 2021 and it plans to invest the same amount in 2022. This is part of the company’s overall Euro239m investment between 2021 and 2022. The key driver of this expansion is to accelerate the production of N+P’s alternative fuel product Subcoal. N+P plans to increase throughput at Crayford to 500,000t/yr and it wants to add 13 alternative fuel production plants to its operations in Europe by 2026, producing over 5Mt/yr of alternative fuels per year.

“N+P’s rationale for acquiring the London location is driven by the company’s desire to expand production in locations throughout the UK and diversify its activities. Ultimately, having both an alternative fuel production location as well as a MRF operation at the same location optimises the complete value chain for waste. N+P believes the non-recyclable waste fraction can play a significant role in the transition to cleaner future proof energy sources,” said Stijn Jennissen, the chief commercial officer at N+P.

Honduras: Cementos Argos is investing US$23m on various projects including increasing its alternative fuels substitution rate. The cement producer is targeting a 12% refuse-derived fuel (RDF) substitution rate by 2030, the equivalent of 5500t/yr. If reached, this will reduce the company’s carbon footprint in the country by 14%. The company says it has also co-processed 1.5m waste tyres in Honduras. It has now signed a partnership agreement with Fundesur and Fundación Herco for the collection and delivery of 5,000 tires/month in Choluteca for co-processing.

Other projects Cementos Argos is working on include increasing the production capacity of its Piedras Azules cement plant and increasing the plant’s use of solar energy.

France: Germany-based ThyssenKrupp has won a contract for the installation of a new 4000t/day clinker line at Ciments Calcia’s Airvault cement plant in Poitou-Charentes. The supplier expects the new line to double the plant’s clinker capacity while also reducing its CO₂ emissions. It is intended to replace the two existing lines at the site.

ThyssenKrupp will supply a 1200t/hr double-shaft hammer crusher, a longitudinal blending bed, a 370t/hr Quadropol QMR² 45/23 type vertical roller mill and a 10,000t tangential blending silo to process raw materials for the line. A single-string, five-stage Dopol type cyclone preheater with integral calciner will be supplied that is suitable to use with alternative fuels, with the possibility of conversion to oxyfuel in future. ThyssenKrupp plans to preassemble the preheater, reducing anticipated construction time ‘by several months.’ The plant also includes a Polytrack clinker cooler, a solid recovered fuel (SRF) preparation line and dedusting systems. Commissioning is scheduled for mid-2024.

No value for the project has been disclosed by Ciments Calcia or ThyssenKrupp. However, Ciments Calcia previously announced a proposed investment of Euro300m in January 2021.

Philippines: Holcim Philippines and its waste management subsidiary Geocycle have together inaugurated a waste processing plant and alternative fuels (AF) storage facility at the former’s Bulacan cement plant. The facilities consist of municipal solid waste (MSW) shredding equipment and a 5400m² warehouse. The installation is part of a US$2.41m investment by Holcim Philippines in the Bulacan plant, aimed at reducing its CO₂ footprint and increasing the circularity of its operations. The plant will produce its AF from MSW from the Boac municipality.

President and CEO Horia Adrian said “This initiative is part of our bigger commitment to make our operations more sustainable. These facilities will further reduce our carbon footprint and energy costs, while providing our partners with a safe and environmentally sound waste management option though our co-processing technology. We are excited to continue these projects to help us get closer to our long-term ambition of using 70% AF in cement production, instead of coal."

Spain: Holcim España has reported that it has achieved a 10,000t reduction in CO₂ emissions at its 1.5Mt/yr integrated Carboneras plant in Almeria in 2019 by the 30% (60,000t) substitution of alternative fuels for coal throughout the year. Agencia Efa newspaper has reported that the switch was the result of a Euro0.88m upgrade to the kiln line as a part of LafargeHolcim’s Euro20m investment in measures to reduce its Spanish carbon footprint by 90,000t/yr. This also includes the introduction of plant-derived biomass to the Carboneras line by the end of 2020, at an estimated cost of Euro3.1m.

Hungary: Lafarge Cement Hungary has announced plans to upgrade clinker production at its 1.0Mt/yr Kiralyagyháza integrated plant with a Euro1.79m investment in chlorine bypass technology, which uses powdered limestone to remove chlorine and one tenth of the carbon dioxide (CO₂) from gases released in clinker production, which will then be used in clinker cooling. There will be a concomitant increase in the rate of alternative fuel (AF) substitution in the plant’s kilns, with an AF fuel store expansion in early 2020 set to raise AF usage to 80% from 60%.

Mexico: Switzerland-based LafargeHolcim’s US subsidiary Geocycle has signed an agreement with the City Council of Macuspana in Tabasco for the removal of 21,600t/yr of inorganic waste for sale to cement producers as alternative fuel (AF) for calciners. The company has inaugurated a US$1.3m waste processing plant for the purposes of meeting its commitment. Geocycle Mexico general director Sven Ritschard said, “This typifies the circular economy and is positive for all parties involved.” The waste would otherwise have gone to landfill.