Displaying items by tag: Coal

Thailand: Saraburi, which houses Thailand’s key cement plants, is expected to start converting waste to energy in a project led by the Thai Cement Manufacturers Association (TCMA). TCMA has developed a pilot project to create ‘ignitable waste pallets’, which will replace imported coal in cement production, according to TCMA chair Dr Chana Poomee. The process involves using waste from mining, cement plants and local communities to produce fuel, focusing on waste that cannot be reused or recycled.

Seven cement plants are located in the Tan Diao subdistrict due to its proximity to limestone mountains essential for cement production. The province is facing a growing waste management problem, owing to urbanisation and the expansion of agribusiness in the area. ‘Saraburi Sandbox’ project, a public-private-people partnership (PPP), seeks to address these issues.

Kittipong Promwong, president of the National Higher Education, Science, Research and Innovation Office, believes the Saraburi Sandbox is crucial to the government's commitment to lowering CO₂ emissions.

Peru: Grupo Gloria subsidiary Cemento Yura plans to transition its Yura cement plant from using coal to alternative fuels (AF) in its cement production. Additionally, the producer will build a 30MW solar power plant at the site. The Gestión newspaper has reported the total value of the upgrades as US$50m. Both projects are scheduled for commissioning in mid-2025.

In the 2023 financial year, which ended on 30 June 2023, Peruvian cement despatches fell by 8% to 12.6Mt.

Austria: Alpacem Gruppe subsidiary w&p Zement plans to eradicate 20,000t/yr of CO₂ emissions by substituting 100% alternative fuel (AF) in its regular operations, up from 80%. The producer will co-process 122,000t/yr of AF, up by 26% from 97,400t/yr at present.

Technical director Florian Salzer said “A key factor in achieving climate neutral cement production is reducing the use of fossil fuels. We are already using AF instead of coal. As a result, substances that cannot be used for any other purpose, such as material recycling, are converted into energy."

Lithuania: Arturas Zaremba, the head of Akmenes Cementas, has warned that government proposals to increase the import tax on coal in 2024 and the abolition of subsidies for the fuel will affect the company. The country’s parliament is also proposing scaling the import tax based on a CO2 scale, according to the Baltic Business Daily newspaper. Zaremba said that the cement producer uses 130,000t/yr of coal. However, it is currently investing Euro22m on an upgrade to its Akmenes integrated plant to allow it to switch to using a higher proportion of solid-recovered fuel. It currently has a 10% alternative fuels substitution rate using dried sewage sludge and tyres.

Zaremba said "There will be some impact because we will still have some of that coal left, but not as much as we would have had without the investment. I have not followed how much they plan to increase the excise duty, but we need to look into how much that would be in the financial terms. Any increase has an impact."

Philippines: CRH subsidiary Republic Cement and its waste management subsidiary Ecoloop are seeking to establish partnerships with 'sustainability-minded' organisations. BusinessWorld News has reported that Republic Cement and Ecoloop process waste for 12 private companies and 30 local government units. Philippines law will require that large organisations recover 80% of their plastic packaging waste by 2030. For 2023, the minimum is 20%.

Ecoloop managing director Angela Edralin-Valencia said “Our goal is to make our cement a greener and more environmentally friendly product. Our ambition is to replace 50% of our fuel consumption with alternative fuel." She added "A lot of investments have to be put in place from our end to get to that number, but we are still reviewing our options.”

Ireland: A court has ruled that the Irish government need not pay legal costs for Environmental Trust Ireland president Michelle Hayes' challenge against the Environmental Protection Agency (EPA) in mid-2022. Hayes unsuccessfully sued the EPA for issuing Irish Cement with a licence to use alternative fuel (AF) at its Limerick cement plant in May 2021. The AF will comprise up to 90,000t/yr of waste tyres, biomass and/or mining by-products.

At the costs hearing, the court noted that Hayes had already caused the EPA to incur 'very significant' legal costs. The court said that Hayes 'sought to have the taxpayer pay even more.' It added that, as a solicitor at Hayes Solicitors Limerick, which represented her in her unsuccessful challenge, Hayes stood to effectively benefit from any recuperated costs. The court concluded "It would mean that legal practitioners like herself are paid by the taxpayer for bringing environmental litigation which is unmeritorious."

Thailand: ThyssenKrupp Polysius says that it has successfully supplied and installed a Prepol SC alternative fuels (AF) system at a 12Mt/yr cement plant in Thailand. The system will supply the plant's four lines with 4000t/day of AF.

ThyssenKrupp Polysius' Asia Pacific CEO Lukas Schoeneck said "Asia Pacific, with its tremendous municipal solid waste (MSW) problem, is ideal when it comes to replacing coal with AF. The Prepol SC technology significantly reduces the need to treat MSW before using the inherent calorific value. Additionally, it helps to further reduce the ambitious CO₂ limit targets in the region."

New Zealand: Fletcher Building subsidiary Golden Bay Cement has co-processed 80,000t of waste in production of its EcoSure reduced-CO₂ general-purpose cement at its Golden Bay, Whangarei, cement plant. The plant has achieved a coal substitution rate of 50%. It has processed various waste streams, including 3 million used tyres. EcoSure cement generates CO₂ emissions of 699kg/t of product, 20% less than its imported alternatives, according to Golden Bay Cement. Fletcher building CEO Nick Traber said that this figure is 'simply our starting point.' The company's next target is to achieve a 30% CO₂ reduction by 2030.

Traber said "We needed to think outside the box, or rather the cement bag, to be more precise. The challenge was around what enhancements we could make to our manufacturing processes at our Golden Bay cement works in to improve the plant's sustainability. We quickly realised that consuming used tyres and wood waste as alternative fuels was a win-win. When we started with the idea in 2015, we were aiming to replace 15% of coal with end-of-life tyres. Fast forward to 2022, and our rate of coal substitution is now at 50%, which has obviously delivered further reductions in carbon emissions, as well as helping to offset increased coal costs."

Canada: Lehigh Cement has initiated the administrative process to begin the use of alternative fuels (AF) in cement production at its Picton cement plant in Ontario. Under the company’s plans, the plant will substitute 200t/day of AF for coal and petcoke at the plant. Possible AF sources include excess seed from farm feed production in Ontario. The Picton cement plant previously reduced its CO₂ emissions per tonne of cement by 20% through assorted sustainability initiatives.

Picton plant manager Carsten Schraeder said that the move will support Canada’s 2030 emission reduction plan, and also take pressure off landfill sites.

South Korea: ThyssenKrupp Polysius’ Asia Pacific division has won an order to supply a Prepol SC type step combustion chamber for an unnamed cement plant in South Korea. The scope of the contract includes engineering, mechanical equipment and some modifications to the preheater tower. The commissioning of the system is planned for the end of 2023.

Regional chief executive officer Lukas Schoeneck said “The current turbulence on the coal market create a lot of pressure in cement plants to significantly increase the efforts on alternative fuels. Especially when talking high thermal substitution rates and lower quality alternative fuels, combustion chamber technologies connected to the calciner – like the Prepol SC - are the most suitable solution in the cement industry. Congratulations to the colleagues in Germany and in Asia working on this project.”